Full Servo paper cup making machine AW-150S, entirely servo driven, production capacity up to 150 pcs/min, produce 3~16oz disposable paper cups.
Servo System, ultra Stable, سرعة, Smart, Self-water spray, Save cost of energy and labor, Zero waste, صيانة أقل.
Operation Video – آلة صنع الأكواب الورقية المؤازرة الكاملة AW-150S
Video in youtube:
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Executive Product Overview
The Full Servo Paper Cup Making Machine AW-150S, represents the next generation of paper cup manufacturing.
By eliminating traditional mechanical gear drives and replacing them with a state-of-the-art Full Servo Drive System, the AW-150S achieves an unprecedented balance of ultra-fast production speeds and ultra-stable operation.
Designed for 24/7 industrial manufacturing, it delivers flawless cup forming with minimal maintenance, lower energy consumption, and virtually zero waste.
Main Parameters – آلة صنع الأكواب الورقية المؤازرة الكاملة AW-150S
نموذج: AW-150S,
Production Speed: Up to 150 pcs/minute (9000 cups/hour),
مادي: 150~320gsm one/two side PE/PLA coated paper, Aqueous-coated paper,
ثقل: 3350ك جم,
Machine size:3200x1650x2100mm,
Collector size: 960 x 780 × 2100 ملم,
Power Supply: 380الخامس 3 مراحل, 50/60هرتز,
Working Power: 10ك و,
Air Supply: Air pressure:0.6~0.8Mpa; Air Out-put:500L/minute,
لحام جدار الكوب: Ceramic hot air pre-heating + الموجات فوق الصوتيه,
تدفئة القاع: 2pcs Ceramic Hot Air (bottom heating), Bottom pre-fold (rotate),
Bottom knurling: Quality knurling for high speed,
Cup top curling: Twice curling (one station silicone oil, two station for curling),
Core Value Propositions
⚡ Ultra-Fast Production
High-Speed Output: Capable of producing up to 150 cups per minute (depending on cup size and paper weight & quality), keeping your business ahead of demanding market timelines.
Synchronized Motion: Multi-axis servo synchronization ensures that every phase of the cup-making process—from blank feeding and bottom heating to knurling and rim curling—runs in perfect, high-speed harmony.
🛡️ Ultra-Stable Performance
Full Servo Control: By utilizing independent servo motors for key stations, the machine minimizes mechanical wear-and-tear and eliminates the vibrations common in traditional cam-driven machines.
Flawless Precision: Smart sensors monitor the entire production line in real-time. If a misalignment occurs, the system auto-corrects on the fly, preventing costly jams and material waste.
Consistent Quality: Delivers perfectly sealed, rigid, and beautifully curled paper cups hour after hour, roll after roll.
Key Technical Highlights
Advanced Control System: PLC touch-screen interface for intuitive operation, real-time diagnostics, and easy parameter adjustments.
Intelligent Hot Air/Ultrasonic Welding: Equipped with premium heaters and ultrasonic systems to ensure robust, leak-proof side and bottom seams for both single and double PE-coated cups.
IoT-Ready Servo Paper Cup Machine: Real-Time Smart Monitoring.
Call to Action (CTA)
Ready to revolutionize your paper cup production line? Contact our engineering team today for a custom quote, live demonstration, or to discuss how the AW-150S can fit into your facility’s layout.
Auto spray water servo, self spray water on cup fan feeder.
Core components:
Advanced group-based Servo control system: Provides superior precision control at each workstation, ensuring synchronized movements, high positioning accuracy, and consistent cup quality (sturdy cup body, smooth rim, leak-proof, no burrs).
INOVANCE SERVO & SHIMPO REDUCER: High quality, High precision servo, Stable, سرعة, Smart, Save cost.
10PCS ALLOY MAIN MOLD + 8PCS CURLING MOLD: divide in integer angle, HIGH precision and stable.
HMI + PLC + 10-inch Interface + sensor detection system : Easy operation, ذكي, and high efficient.
IoT-Ready Servo Paper Cup Machine: Real-Time Smart Monitoring.
Intelligent centralized lubrication system saves the oil replace cost, reduces oil pollution, saves energy and Eco-friendly.
Key Components of a High-Quality FULL SERVO Paper Cup Making Machine AW-150S
Advanced Servo Drive System: Precise servo motors control cup forming, feeding and cutting. It ensures stable running speed, high molding accuracy, low vibration and long-term continuous operation.
High-Efficiency Heating & Sealing Unit: Core part for cup wall bonding. Constant-temperature heating elements and anti-leakage sealing structure realize firm waterproof sealing, no water leakage for hot & cold drink cups.
Precision Forming Mold Set: Customize cup molds with high-precision processing. Support adjustable cup sizes (diameter/height), smooth cup body shaping, no deformation or wrinkling.
Automatic Paper Feeding & Punching Mechanism: Stable paper separation and feeding structure, anti-jam design. Improve feeding efficiency, reduce material waste and lower failure rate.
Durable Cutting & Crimping Assembly: High-hardness alloy cutter heads and cup mouth crimping parts. Ensure neat cutting, round cup edge, wear resistance and long service life.
Intelligent Control Panel: PLC intelligent control + touch screen operation. Support speed adjustment, fault self-detection, parameter memory and easy daily operation & maintenance.
Sturdy Body Frame & Transmission Parts: Thickened steel frame (30mm steel board) and high-quality gears/bearings. Effectively reduce shaking during high-speed production, improve overall stability and equipment durability.
Key Advantages
Stable high-precision Servo system: Each component of our machine is independently controlled by a servo motor, simplifying maintenance and repair (Old mechanical cup machine designs use cam-linkage structures, where a problem with one component can damage multiple parts, resulting in high maintenance costs and requiring highly skilled technicians).
High Efficiency Automation: From paper feeding, ultrasonic side sealing, bottom punching/insertion, تدفئه, التخريش, edge rolling to paper output/counting, the entire process is automated; supports 24/7 continuous operation.
High Stability: High quality servos, advanced strong structure design and quality parts ensure the machine in stability.
Low Maintenance Costs and Less Failure Rates: The high stability and reliability of servo motors reduce equipment failure rates and maintenance costs; Simplified structure with no complex mechanical transmission parts; Modular design facilitates troubleshooting and component replacement.
Compatibility: compatible with environmentally friendly coated paper materials( PE/PLA/PBS coated paper and also plastic free paper),
Wide Applications: can produce various single-layer paper cups suitable for coffee, tea, cola, juice, ice cream and so on.
Manufacturing Process:
Long cup fan feeder → self water spray → paper fan feeding → ultrasonic side sealing → cup wall flip and lift to main mold → bottom disc punching & inserting → bottom heating & knurling → top rim curling → finished cup discharge → counter & collector.
How Does the Servo Drive System Ensure Stable Speed and Precise Positioning?
Closed-loop feedback control: Servo motors match real-time speed and position data via encoders, correcting deviations instantly to maintain constant running speed.
Accurate torque & speed regulation: It delivers steady output torque under variable load, avoiding speed fluctuation caused by paper feeding, forming and cutting actions.
High-precision synchronous operation: Synchronize each working station (feeding, sealing, forming, cutting) precisely, eliminating offset and mechanical lag.
Fast response & anti-interference performance: Quickly adjust sudden load changes, reduce vibration and mechanical jitter for consistent positioning accuracy.
Digital signal control: PLC linkage with servo system realizes fixed-distance positioning and fixed-angle operation, ensuring uniform cup forming and neat cutting.
How the Servo Drive System Improves Paper Cup Making Machine Efficiency
Achieves stable high-speed operation and continuous running to raise hourly output.
Realizes precise synchronization of feeding, sealing, forming and cutting to reduce idle time.
Features fast acceleration and response, shortening start-stop transition time.
Minimizes positioning errors, paper jams and defective products to cut downtime.
Reduces manual debugging and frequent adjustments, saving labor and setup time.
How does the servo drive system improve the quality of paper cups?
Accurate positioning: Precise control of each process avoids offset, wrinkling and cup deformation.
Stable synchronous operation: Unified speed for feeding, sealing and crimping, ensuring uniform cup size.
Consistent pressure & sealing: Even heating and bonding force prevent water leakage and weak adhesion.
Smooth mechanical movement: Low vibration and low jitter make smooth cup body and neat cup edges.
Up to 150 pieces per minute, high-speed and stable operation without obvious faults
40~10 pieces per minute, easy to have faults and high scrap rate when speeding up.
Finished Product
Precision
±0.1mm, more round cup shape,
tight sealing, no bottom leakage or burrs.
Large deviation, easy to have bottom leakage, poor curling, and skewed cup shape.
Mold Change
Efficiency
Adjust parameters on touchscreen, easy and simple operate; no need to disassemble cams and gears.
8~16 hours, need to disassemble and assemble cams and calibrate mechanical mechanisms
Energy Consumption Cost
Low, overall energy consumption is 30%-45% lower than mechanical type, almost no power consumption in standby.
High, high energy consumption due to mechanical friction, high long-term use cost.
Maintenance and
Labor
Automatic centralized lubrication, long maintenance cycle, easy for operators to get started, save cost.
Regular oil changes required, relies on experienced technicians for debugging.
Compatibility
PE coated paper, also PLA/PBS eco-friendly paper, and plastic free papr, suitable for multiple specifications.
Poor compatibility, only suitable for single specification.
Core Positioning
High-speed, flexible and cost-saving,
suitable for multi-specification mass production
For single-specification low-speed mass production
Packaging:
Package Size: one case (3350×1750×2300mm) or two case (2300 x 1750 x 2150 + 1050 x 850 × 2100 ملم),
Gross Weight: 3600ك جم (including packaging).
Packaging: Fumigation-free PLY Wooden Case (Export Standard).
Each machine is packed separately, Plastic bag cove the machine, and fixed inside the wooden case to avoid collision.
The wooden case is fumigation-free plywood or fumigated to meet international export standards.
Shipping: Suitable for sea freight, air freight and land transportation; can be customized according to customer requirements.
Service of Full servo paper cup making machine AW-150S
ضمان قطع الغيار لمدة عام واحد في وصول الماكينة.
نحن نقدم 12 أشهر الضمان. خلال فترة الضمان, نحن نقدم استبدالا مجانيا للأجزاء التالفة بسبب مشاكل الجودة (رسوم البريد التي يغطيها المشتري). جميع حالات الفشل / الكسر الناجمة عن التشغيل غير السليم للمشتري و / أو التآكل العادي ليست ضمن الضمان.
يدوي, فيديو, للمساعدة في تشغيل الماكينة, الإجابة على الأسئلة داخل 48 الساعات (ما عدا عطلة).
خال: يأتي المشتري ليتعلم كيفية تشغيل الماكينة, كيفية الضبط, كيفية تغيير الأجزاء. إنه مجاني.(يجب على المشتري دفع تكلفة التذكرة الخاصة به, فندق, طعام, الخ).
يوافق البائع على إرسال فني للتركيب & تدريب, التكلفة التي يغطيها المشتري.
تكلفة فني في الخارج تشمل:
1, بدل ميكانيكي, (على سبيل المثال ، تدريب آلة واحدة 5 أيام, في الطريق 2 أيام, إجمالي 7 أيام, $150*7= 1050 دولارا).
ماكينات الأكواب الورقية AllWin
