Brief info of Full servo paper cup making machine AW-150S:
Full servo paper cup making machine AW-150S speed is 150pcs/m, make 3~16oz paper cups, all servo replace old bulky mechanical cup machine, reliable, less maintenance.
It makes paper cup bowl container after the following process: cup fan sucker and feed, cup side wall sealing by ultrasonic, lift the cup wall to main mold, bottom disc punch & insert to cup wall, heating, bottom knurling, cup top rim curling, discharge & rejection, count and packing.
While study the market, there is big PROBLEM OF the old bulky mechanical paper cup machine, if any parts broken, difficult to repair, because user can not move all the axis links.
Then the 150s full servo paper cup machine is the right solution, it adopts high-precision servo motor drive technology, the servo drive works independently, controls each station with extremely high precision, and works together to coordinate synchronous movement.
Through “precision control + intelligent integration”, the overall improvement of production efficiency, energy saving and product quality has been achieved. In the context of intensified competition in the disposable products industry, upgrading the full servo paper cup machine has become a key path to enhance core competitiveness.
Application: hot drinks coffee tea milk paper cups, cold beverage coca cola juice paper cups, ice cream paper cups, fries chips cups, and other food package solution.
Specification:
- Model: AW-150S Full Servo,
- Speed: up to150 pcs/minute,
- Cup size: 3~16oz,
- Top: 45~100 mm,
- Bottom: 38~70 mm,
- Height: 45~135 mm,
- Material: 150~320 gsm 1PE & 2PE paper,
- Weight: 3500KG,
- Machine: 2300x1300x2100mm,
- Collector: 1100 x 900 x 2100mm, (against cup size ),
- Working power: 15KW; Total power: 35KW,
- Power: 380V 3-Phase 50/60 Hz,
- Need Air (pressure:0.3~0.5Mpa, Output:300~500 L/m),
- Application: hot drink coffee tea paper cup, cold drink cola juic paper cup,
Picture of Full servo paper cup making machine AW-150S
picture
150s-paper-cup-making-machine
Full servo paper cup making machine AW-150S
Why ALLWIN Full-servo paper cup machine replace old bulky complicated shaft-cam-gear-chain mechanical paper cup machine:
1, Efficient production, greatly improved production capacity:
- High-speed operation: Compared with old paper cup machines, ALLWIN Full-servo paper cup machines run faster and can produce more paper cups per unit time. The servo motor has a fast response speed and excellent dynamic performance, which can support high-speed continuous operation of the equipment, and the production efficiency is 20%-50% higher than that of traditional models.
- Synchronous control: The multi-axis servo system accurately coordinates paper feeding, forming, curling, stacking and other processes, reducing the waiting time between processes and shortening the single cup production cycle.
- Quick response and switching: The servo system has an extremely fast response speed, and the machine can quickly adjust parameters and start production, reducing the debugging time and downtime of the equipment and improving the utilization rate of the equipment.
High degree of automation: Supports fully automatic feeding, testing and finished product output, reduces the need for manual intervention, and is suitable for 24-hour continuous production.
2, High precision:
- Size accuracy: The servo system can accurately control the movement of each component of the paper cup machine, so that the size of the produced paper cups is highly consistent. Whether it is the cup mouth diameter, cup body height or cup bottom thickness, it can be kept within a very small error range, which well meets the market’s requirements for paper cup standardization.
- Precise molding: During the molding process of paper cups, the servo motor can accurately control the winding, hot pressing and other operations of the paperboard to ensure that the shape of the paper cup is regular, the cup body is straight, and the cup bottom is firm, which effectively improves the overall quality of the paper cup.
3, Energy saving and environmental protection, less operating cost
- Power supply on demand: The servo motor can accurately output power according to actual production needs, and the energy consumption is extremely low when it is idling or in standby mode. Compared with traditional drive methods, it consumes less energy and the comprehensive power saving rate can reach 30%-60%. Long-term use can save a lot of electricity costs for enterprises.
- Reduced scrap rate: Due to the high-precision production and stable operation of the ALLWIN Full-servo paper cup machine, the scrap caused by production errors is reduced, thereby reducing the waste of raw materials and further achieving energy saving and consumption reduction.
4, Easy to operate and highly intelligent:
- Friendly human-machine interface: Equipped with advanced human-machine interaction interface, operators can easily set production parameters and monitor the production process through the touch screen or control panel.
- The operation is simple and easy to understand, and the new user can easily run machine, no need professional technicians.
- High degree of automation: It can realize a series of operations such as automatic feeding, forming, cutting, counting, etc., reducing manual intervention, not only improving production efficiency, but also reducing the errors and labor intensity caused by manual operation.
- ALLWIN full-servo paper cup machines also have automatic fault diagnosis and alarm functions, which can promptly remind operators when the equipment is abnormal, facilitating maintenance and repair.
5, Strong stability:
- Smooth operation: The servo motor has good running stability and can provide stable power output for the paper cup machine, so that the equipment will not vibrate and shake violently during high-speed operation, ensuring the continuity and stability of the production process and reducing the wear and failure rate of the equipment.
- Reliable quality: The ALLWIN full servo paper cup machine adopts high-quality materials and advanced manufacturing technology. The quality and durability of each component are guaranteed. It can maintain good performance in long-term high-intensity production, reducing the maintenance cost and replacement frequency of the equipment.
- Strong anti-interference ability: It is not affected by voltage fluctuations or load changes, avoiding the problem of reduced precision caused by gear wear in traditional machinery.
- Low failure rate: There are no wearing parts such as clutch and brake pads, lower maintenance costs and longer equipment life.
6, Intelligence and safety:
- Real-time monitoring: Equipped with sensors and PLC control systems, it can monitor parameters such as temperature, pressure, paper remaining, etc., and automatically alarm or shut down in case of abnormal conditions.
- Remote management: Some models support Internet of Things (IoT) access to achieve cloud analysis of production data, fault diagnosis and remote maintenance.
- Safety protection: Fully enclosed design + emergency stop device to prevent operators from contacting moving parts, in line with CE/ISO safety production standards.
7, Economic advantages
- Quick return on investment: Although the initial purchase cost is slightly higher, the long-term savings in electricity, material and labor costs can quickly recover the price difference.
- Environmental compatibility: Compatible with degradable paper (such as PLA coated paper), meet environmental regulations, and help enterprises transform green.
AllWin Paper Cup Machinery
