全伺服纸杯制杯机 AW-150S

Why choose ALLWIN Full Servo Paper Cup Making Machine AW-150S?

Following are the items:

Quality and Advanced Servo System:

• Oblique suck paper servo, stable suck paper;
• Cup fan & wall transfer servo, transfer cup fan and transfer cup wall;
• Cup wall wing clamp servo, clamp the cup fan to cup seal mold;
• Ultrasonic seal servo, drive ultrasonic sealing;
• Cup wall flip servo, flip the cup wall 90 度;
• Cup wall lift servo, lift the cup wall to cup main mold;
• Bottom feed servo, feed bottom roll paper, save paper;
• Bottom disc lift servo, lift and push the cup bottom disc to cup wall;
• Knurling servo, drive up/down board (punch cup bottom disc, bottom heating & 滚花, cup top curling);
• 10 divide plate servo (main mold servo), drive 10pcs main mold rotate;
• 8 divide plate servo (curling mold servo), drive 8pcs curling mold rotate;
• Auto spray water servo, self spray water on cup fan feeder.

Core components:

• Advanced group-based Servo control system: Provides superior precision control at each workstation, ensuring synchronized movements, high positioning accuracy, and consistent cup quality (sturdy cup body, smooth rim, leak-proof, no burrs).
• INOVANCE SERVO & SHIMPO REDUCER: High quality, High precision servo, Stable, 速度, Smart, Save cost.
• 10PCS ALLOY MAIN MOLD + 8PCS CURLING MOLD: divide in integer angle, HIGH precision and stable.
• HMI + PLC + 10-inch Interface + sensor detection system : Easy operation, 智能, and high efficient.
• IoT-Ready Servo Paper Cup Machine: Real-Time Smart Monitoring.
• Modular mechanism design: Facilitates maintenance, reduces costs, and enhances machine compatibility.
• Intelligent centralized lubrication system saves the oil replace cost, reduces oil pollution, saves energy and Eco-friendly.

Key Components of a High-Quality FULL SERVO Paper Cup Making Machine AW-150S

1. Advanced Servo Drive System:
   Precise servo motors control cup forming, feeding and cutting.
   It ensures stable running speed, high molding accuracy, low vibration and long-term continuous operation.
2. High-Efficiency Heating & Sealing Unit:
   Core part for cup wall bonding.
   Constant-temperature heating elements and anti-leakage sealing structure realize firm waterproof sealing, no water leakage for hot & cold drink cups.
3. Precision Forming Mold Set:
   Customize cup molds with high-precision processing.
   Support adjustable cup sizes (diameter/height), smooth cup body shaping, no deformation or wrinkling.
4. Automatic Paper Feeding & Punching Mechanism:
   Stable paper separation and feeding structure, anti-jam design.
   Improve feeding efficiency, reduce material waste and lower failure rate.
5. Durable Cutting & Crimping Assembly:
   High-hardness alloy cutter heads and cup mouth crimping parts.
   Ensure neat cutting, round cup edge, wear resistance and long service life.
6. Intelligent Control Panel:
   PLC intelligent control + touch screen operation.
   Support speed adjustment, fault self-detection, parameter memory and easy daily operation & 保养.
7. Sturdy Body Frame & Transmission Parts:
   Thickened steel frame (30mm steel board) and high-quality gears/bearings.
   Effectively reduce shaking during high-speed production, improve overall stability and equipment durability.

Key Advantages

• Stable high-precision Servo system: Each component of our machine is independently controlled by a servo motor, simplifying maintenance and repair (Old mechanical cup machine designs use cam-linkage structures, where a problem with one component can damage multiple parts, resulting in high maintenance costs and requiring highly skilled technicians).
• High Efficiency Automation: From paper feeding, ultrasonic side sealing, bottom punching/insertion, 加热, 滚花, edge rolling to paper output/counting, the entire process is automated; supports 24/7 continuous operation.
• High Stability: High quality servos, advanced strong structure design and quality parts ensure the machine in stability.
• Low Maintenance Costs and Less Failure Rates: The high stability and reliability of servo motors reduce equipment failure rates and maintenance costs; Simplified structure with no complex mechanical transmission parts; Modular design facilitates troubleshooting and component replacement.
• Compatibility: compatible with environmentally friendly coated paper materials( PE/PLA/PBS coated paper and also plastic free paper),
• Wide Applications: can produce various single-layer paper cups suitable for coffee, tea, cola, juice, ice cream and so on.

Manufacturing Process:

Long cup fan feeder → self water spray → paper fan feeding → ultrasonic side sealing → cup wall flip and lift to main mold → bottom disc punching & inserting → bottom heating & knurling → top rim curling → finished cup discharge → counter & collector.

How Does the Servo Drive System Ensure Stable Speed and Precise Positioning?

1. Closed-loop feedback control: Servo motors match real-time speed and position data via encoders, correcting deviations instantly to maintain constant running speed.
2. Accurate torque & speed regulation: It delivers steady output torque under variable load, avoiding speed fluctuation caused by paper feeding, forming and cutting actions.
3. High-precision synchronous operation: Synchronize each working station (feeding, sealing, forming, cutting) precisely, eliminating offset and mechanical lag.
4. Fast response & anti-interference performance: Quickly adjust sudden load changes, reduce vibration and mechanical jitter for consistent positioning accuracy.
5. Digital signal control: PLC linkage with servo system realizes fixed-distance positioning and fixed-angle operation, ensuring uniform cup forming and neat cutting.

How the Servo Drive System Improves Paper Cup Making Machine Efficiency

1. Achieves stable high-speed operation and continuous running to raise hourly output.
2. Realizes precise synchronization of feeding, sealing, forming and cutting to reduce idle time.
3. Features fast acceleration and response, shortening start-stop transition time.
4. Minimizes positioning errors, paper jams and defective products to cut downtime.
5. Reduces manual debugging and frequent adjustments, saving labor and setup time.

How does the servo drive system improve the quality of paper cups?

1. Accurate positioning: Precise control of each process avoids offset, wrinkling and cup deformation.
2. Stable synchronous operation: Unified speed for feeding, sealing and crimping, ensuring uniform cup size.
3. Consistent pressure & sealing: Even heating and bonding force prevent water leakage and weak adhesion.
4. Smooth mechanical movement: Low vibration and low jitter make smooth cup body and neat cup edges.
5. Reduce defective products: Effectively lowers cracking, misalignment and flawed finished cups.

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Packaging:

• Package Size: one case (3350×1750×2300mm) or two case (2300 x 1750 x 2150 + 1050 x 850 x 2100 毫米),
• Gross Weight: 3600公斤 (including packaging).
• Packaging: Fumigation-free PLY Wooden Case (Export Standard).
• Each machine is packed separately, Plastic bag cove the machine, and fixed inside the wooden case to avoid collision.
• The wooden case is fumigation-free plywood or fumigated to meet international export standards.
• Shipping: Suitable for sea freight, air freight and land transportation; can be customized according to customer requirements.

Service of Full servo paper cup making machine AW-150S

• 机器到货后一年的备件保修.
• 我们提供 12 月保修. 在保修期内, 因质量问题损坏的零件，我们提供免费更换 (邮寄费用由买家承担). 所有因买方作不当和/或正常磨损造成的故障/断裂不在保修范围内.
• 手动, 视频, 帮助作机器, 问题响应 48 小时 (假日除外).
• 自由: 买方来学习如何作机器, 如何调整, 如何更换零件. 它是免费的。(买方应支付其机票费用, 旅馆, 食物, 等).
• 卖方同意派遣技术人员进行安装 & 训练, 买方承担的费用.
• 技术人员海外费用包括:
• 1, 机械师津贴, (例如：1 台机器训练 5 天, 在路上 2 天, 共 7 天, $150*7=1050 美元).
• 2, 门票费用, 往返门票费用 (不同国家 成本不同),
• 3, 签证费用, 一些国家需要签证费用,

Remark of Full servo paper cup making machine AW-150S

• 价格期限: FOB 宁波港, 中国. (买方承保的中国境外保险)
• 付款期限: 电汇支付 (30% 存款, 70% 交货前). ** 欢迎买方在交货前试机.
• 交货时间: 30~即期 50 个工作日定金. (订单确认时给出实际交货时间)
• 包: 标准导出包. (需要特殊包装, 请提前通知我们).
• 保证: 设备到达后 1 年.
• 电源: 动力源: 380V 3 相, 50/60赫兹 (R, S, T, N 线, 请在开始订购前确认电源).